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Dongguan forklift assembly engine

Time: 2019-07-04 Click: 128

Dongguan forklift assembly engine

The assembly order of forklift equipment generally follows the order from inside to outside, from bottom to top, from back to front, and from left to right (that is, the reverse order of disassembly),

1. The crankshaft, the appearance of the crankshaft bush, the connecting rod, the piston, the piston, and the camshaft should be coated with oil when the equipment is used, and must not be bumped.

2. When the camshaft of the equipment and the gear of the high-pressure fuel injection pump, pay attention to the alignment of a cylinder mark on the gear.

3. For the equipment of the piston ring, use a special tool from the third ring to the first one. The piston ring is used in its entirety and cannot be damaged at will.

4. The opening of each ring must be staggered by 120 degrees, and it cannot be in the vertical and horizontal directions.

5. When applying the cylinder liner to the equipment, apply butter to the O-ring. Do not directly strike the cylinder liner with iron.

6. Always use special tools for the piston and connecting rod of the equipment, and install the original direction of the piston. Do not directly strike the piston with iron, and apply engine oil on the connecting rod pad (contact surface with the crankshaft).

7.Apply engine oil to both sides of the equipment cylinder pad

8. When reeling the cylinder head of the equipment, use a kilogram wrench to tighten it from the center to the periphery in two to three times. The first reeling force is 250 to 300 N, and each reeling force is the same. When tightening the crankshaft shoe and connecting rod shoe, tighten it two to three times from the center to both ends.


How to disassemble a forklift engine?
1. Remove the cylinder head and gasket. Do not use a screwdriver or other sharp instruments to remove the cylinder head, so as not to damage the cylinder head gasket.
2. Remove the clutch from the engine, check whether there are marks on the clutch cover and flywheel before removing the clutch. If not, mark them, and then remove the clutch fixing bolts.
3. Remove the oil pan, gasket, tubing and oil pump.
4. Remove the valve. All valves are marked to prevent the position from being reversed, and the valve seat is also marked on the cylinder head.

Related Reading: How to Disassemble a Forklift Engine


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